Down Town Packaging

Custom Rigid Boxes

Custom Rigid Boxes — Luxury Packaging That Feels as Good as It Looks

A rigid box is a strong, non-folding box made from thick chipboard and wrapped in printed paper, giving luxury products the solid, premium feel of a gift box. Down Town Packaging makes custom rigid boxes in small, large and luxury styles, printed in full colour with your design. Order from 200 units, with delivery across the USA in about 4 weeks.

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Custom Rigid Boxes at a Glance

Rigid boxes are thick, sturdy boxes that do not fold flat. Made from heavy chipboard and finished with printed paper, they protect luxury products and create a memorable unboxing. Choose small, large or luxury rigid boxes in any custom size, with finishes including foil stamping, embossing, lamination and magnetic closures. The minimum order is 200 units, and delivery takes about 4 weeks anywhere in the USA.

Our Rigid Boxes

Elegant Custom Packaging

What is a rigid box? A rigid box, also called a set-up box, is a premium box made from thick chipboard that holds its shape. Unlike a folding carton, a rigid box does not collapse flat, so it feels solid and substantial in the hand — the packaging of choice for luxury goods.

Down Town Packaging offers three rigid box styles: small rigid boxes for jewellery, perfume samples and small gifts; large rigid boxes for hampers, apparel and presentation sets; and luxury rigid boxes with foil stamping, embossing, soft-touch lamination and magnetic closures for the most premium products.

Every rigid box is made to order, in your exact size, shape and design. We print in full colour on the wrap, add your logo and artwork, and finish with the coatings and closures that suit your brand. From first quote to delivery, our team helps you choose the right board, finish and closure for your product and budget.

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Get a Free Quote on Custom Rigid Boxes

Tell us your product, size and quantity, and we will send a free quote for luxury rigid boxes printed with your design — delivered across the USA in about 4 weeks.

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Learn More About Rigid Boxes

Rigid boxes suit products where presentation matters as much as protection: cosmetics, perfume, jewellery, watches, chocolate, electronics, candles and gift sets. Their thick chipboard walls guard fragile items in transit and on the shelf, while the rigid shape keeps the box looking perfect long after the first opening. Many customers keep a beautiful rigid box and reuse it, which keeps your brand in front of them far longer than ordinary packaging. Request a free quote and tell us your product, size and quantity — we will recommend the best rigid box style and finish for your brand.

Why Choose Down Town Packaging for Rigid Boxes

Down Town Packaging makes rigid boxes that feel as premium as the products inside them. We use thick, high-quality chipboard and crisp full-colour printing, with finishes like foil stamping, embossing, debossing, matte or gloss lamination and magnetic closures. Every order is made to your exact size and design, from 200 units, and delivered across the USA in about 4 weeks. Request a free quote today and give your products the luxury packaging they deserve.

Our Capabilities

We bring your packaging ideas to life with complete, end-to-end manufacturing solutions.

📦Solid Chipboard ConstructionThick, rigid chipboard walls that hold their shape, protect fragile products and give every box a weighty, premium feel.
✨Luxury FinishesFoil stamping, embossing, soft-touch lamination and magnetic closures that turn a simple box into a keepsake.
📏Made to Your Exact SizeSmall, large and luxury rigid boxes in any custom size, printed in full colour with your logo, artwork and brand colours.
🚚Delivered Across the USAFrom just 200 units, your rigid boxes are made to order and delivered anywhere in the USA in about 4 weeks.

Frequently Asked Questions

What is a rigid box?
A rigid box, also called a set-up box, is a premium box made from thick chipboard and wrapped in printed paper. Unlike a folding carton, a rigid box does not fold flat — it holds its shape, feels solid and substantial, and is used for luxury products such as perfume, jewellery, watches, cosmetics, chocolate and gifts.
What are the different types of rigid boxes?
Down Town Packaging offers three rigid box styles. Small rigid boxes suit jewellery, perfume samples and small gifts. Large rigid boxes suit hampers, apparel and presentation sets. Luxury rigid boxes add premium finishes such as foil stamping, embossing, soft-touch lamination and magnetic closures for the most high-end products.
What products are rigid boxes best for?
Rigid boxes are best for products where presentation matters: perfume, cosmetics, jewellery, watches, chocolate, candles, electronics and gift sets. Their thick chipboard walls protect fragile items, and the solid shape creates a memorable unboxing that customers remember.
What materials are rigid boxes made from?
Rigid boxes are made from thick chipboard, wrapped in printed paper in full colour. The wrap can be finished with matte or gloss lamination, foil stamping, embossing or debossing, and the box can include a magnetic closure, ribbon pull or foam insert depending on your product.
Can rigid boxes be customised with my logo and design?
Yes — every rigid box is made to order in your exact size and printed in full colour with your logo, artwork and brand colours. Choose your style, size, finish and closure, and we will produce a box that matches your brand.
What is the minimum order for custom rigid boxes?
The minimum order is 200 units. All rigid boxes are made to order and printed with your design, with no hidden charges — request a free quote and tell us your size and quantity.
How long does delivery take?
Delivery takes about four weeks from artwork approval, anywhere in the USA. Request a free quote today and our team will confirm your order and delivery date.

Start Your Rigid Box Order Today

Ready for premium packaging that feels as good as it looks? Request a free quote for custom rigid boxes today — made to your size, printed with your design and delivered across the USA in about 4 weeks.
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Rigid boxes made for luxury products and premium unboxing

Custom rigid boxes are premium, non-folding boxes made from thick chipboard and wrapped in printed paper. They are the packaging of choice for luxury products — perfume, jewellery, watches, cosmetics, chocolate, electronics and gifts — because the solid chipboard construction feels substantial and protects what is inside. Down Town Packaging offers small, large and luxury rigid boxes in any custom size, printed in full colour with your branding and finished with foil stamping, embossing, lamination or magnetic closures. A rigid box, also called a set-up box, does not fold flat. That structure is what gives it its luxurious feel and its strength: it keeps its shape in transit, on the shelf and in the customer's hands. Choose a small rigid box for jewellery and perfume samples, a large rigid box for hampers and presentation sets, or a luxury rigid box with a magnetic lid for the ultimate unboxing experience. Every order is made to your exact size and design, from a minimum of 200 units, with delivery across the USA in about 4 weeks. Request a free quote today and tell us your product, size and quantity — our team will recommend the best rigid box style and finish for your brand.
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